Belgaum| Manufacturing-Process

Manufacturing Process

Manufacturing is the heart of an Organization. Our versatile and wide range of manufacturing lines allows us to address the needs and wants of our customers.Adhering to your requirements for providing customized parts for Automotive and Petroleum Industries, solutions that require the Production Part Approval Process (PPAP) and Advanced Product Quality Planning (APQP) are well integrated into our manufacturing processes.

Design process

Initial Prototyping

We convert concept ideas into real-time applications by matching your requirements with functional requirements. From manufacturing prototypes for clamping fixtures, chain links, alloy brackets, bushings, and valves to casting couples ferrous and non-ferrous products for main-scale application or prototyping. In this stage, the design is analyzed through DFSS (Design for Six Sigma) methods applicable to Tier 1 and Tier 2 manufacturing industries.

Functional Testing

In this stage, we bridge the functional requirements with manufacturing requirements keeping in mind the existing manufacturing technologies of our customers. At Belgaum Industries, we create a functional design that allows our customers the freedom of access to envision its application.

Added Features

Using DFA mechanics we are focusing our resources to obtain maximum productivity at the right utilization rates. We have incorporated automated and manual assembly lines where our cycle times for assemblies are met with numerous degrees of freedom for the workforce. Most of our current products are subjected to assemblies and we strategically place our bottlenecks that result in high-volume and high-output processes.

Manufacturing process

Tool Development

This stage of the manufacturing process helps create the right tools that dictates OEE (Overall Equipment Effectiveness) on the long run of the Product Life Cycle. Belgaum Industries designs and creates customized and personalized tools to adhere to the needs of producing high precision, high volume output, low cost and efficient manufacturing processes. Using the approach of DFSS (Design for Six Sigma) and DFA/DFA (design for Assembly/Design for Manufacturability), the tools are adjusted according to product needs.

Production

"There can be no economy where there is no efficiency"

This stage of our manufacturing process aims at implementation and delivery of estimated production goals. The use of right tools and right machinery alongside specific manufacturing processes navigates the best outcome for the overall production. At Belgaum Industries, we target the utilization rates of our employees, ergonomic workspaces, line balancing and cell compartmentalization to implement best manufacturing practices. With regular PM plans and Lean Work Procedures, we optimize the downtimes and analyse data from our CNC and VMC platforms to provide us warnings. We aim at achieving the right quality through limited process steps and optimized OEE. Analysing our data and using the right tool kit as part of Continuous Improvement has proved our production success rates by having high Process Capabilities.

Assembly

Using DFA mechanics we are focusing our resources to obtain maximum productivity at the right utilization rates. We have incorporated automated and manual assembly lines where our cycle times for assemblies are met with numerous degrees of freedom for the workforce. Most of our current products are subjected to assemblies and we strategically place our bottlenecks that result in high-volume and high-output processes.

Inspection

"If we can control our processes we can rely on our machines"

We have incorporated Visual and Functional inspections as per ANSI inspection plans. As part of PPAP and customer requirements we possess the resources to implement a 100% inspection plan. At Belgaum Industries we are focused on employee involvement throughout the stage of product lifecycle. This has allowed us to rely on our skilled workforce in the inspection stages. Our employees are trained to observe and measure the critical to quality (CTQ) elements of all products which helps us guarantee 100% customer satisfaction.

Packaging

We understand that there is increasing demand for packaging in maximum industry segments and we have opened our business to research towards new and advanced packaging and logistics. Our goal is to deliver the right quality at the right time. With more than 40+ years of experience in shipping and high-volume product delivery, our customers can rely on Belgaum Industries to deliver.

You envision, we manufacture